COLLABORATIVE ENGINEERING - SINCE 2005.

Processing Equipment for Microcellular Foaming & Specialized Plastics Machinery Services

Powered by CENSCO LLC & MuCell® Extrusion Technology.

30+

YEARS CEO EXPERIENCE.

2005

FOUNDED.

3

OFFICES - US - MX - CO.

100%

OEM - CERTIFIED.

TRUSTED BY GLOBAL OEMS & THEIR CUSTOMERS

Davis-Standard    ⋅    Mucell Extrusions    ⋅    Trexel    ⋅    BD Plast    ⋅    Zambello Group    ⋅    Herzog

Four disciplines, one continuous process.

Mechanical, thermal, control and automation engineering delivered by the same team, ensuring every upgrade is evaluated and optimized across the entire extrusion process, from the extruder to the finished product. 

01

Extruder Mechanical & Thermal Overhauls.

Restoring uniform melt homogeneity on single-screw and twin-screw extruders that have drifted out of spec.

  • Complete Gearbox rebuilds.
  • High-torque AC / servo drive retrofits.
  • Barrel heating & cooling zone modernization.
  • Optimized screw profile alignment. 
Main Assy 1800.5

02

Melt-Stream & Die Pressure Control.

Eliminating pressure surge and wall-thickness variation with closed-loop control of the melt stream.

  • Closed-loop melt pump integration.
  • Automated screen changers.
  • Dynamic pressure & temperature feedback.
  • Die Pressure Stabilization.
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03

Downstream Handling & Sizing.

Custom downstream equipment matched to your resin characteristics and output speed speed requirements.

  • High-precision multi-belt pullers.
  • Vacuum sizing calibration tanks.
  • Servo-driven flying knife cutters.
  • Planetary saws & automated coiling.
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04

Integrated Line Automation & SCADA.

Centralized control and visibility across the whole line, from recipe management to energy analytics.

  • Centralized HMI interfaces.
  • Recipe management systems.
  • Gravimetric blender integration.
  • Real-time energy & IoT analytics.

Modern OEM performance without modern OEM capex

Replacing an entire extrusion line means heavy capital expenditure and extensive downtime. CENSCO re-engineers your existing assets with state-of-the-art drive systems, advanced thermal controls and modern safety architecture - turnkey performance at a fraction of the cost. 

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  • Drive & power conversions

    Upgrading energy-inefficient DC drives to high-efficiency AC vector or permanent magnet servo motors.

  • Gravimetric material feeding

    Retrofitting continuous loss-in-weight feeders for accurate multi-component blending and layer ratio stability.

  • Drive & power conversions

    Upgrading energy-inefficient DC drives to high-efficiency AC vector or permanent magnet servo motors.